Hallo All
Have I received this message from Doug { Doug thanks

Hello Tom,
I believe Alan is referring to these posts:
https://www.douglasmotorcycles.net/index.php?topic=2394.msg8695#msg8695https://www.douglasmotorcycles.net/index.php?topic=901.msg2964#msg2964However, they only reiterate old English lathes being a possible donor source for gears and pinions.
The technical specifications for the gear teeth are 18 Diametral Pitch, and 20 degree Pressure Angle.
It was also mentioned on the Forum that the gears should not be hardened. I would not agree in principle, though I might agree in practice. Originally they were case-hardened, a hard surface 'skin' on a tough, shock resistant core. Smaller gears (pinions) should be slightly harder than larger gears. But they should not be at maximum hardness. I aim for 48-58 on the Rockwell Hardness C-scale, depending on the size of gear and size of the gear tooth. Again, smaller gears (pinions) should be harder than larger gears. If you are not going to put extensive mileage (kilometers!) on the machine, you can substitute a non-hardend pinion. I have machine gears from pieces of truck axle shaft for a semi-hard pinion, but you need sharp cutters! I would be more comfortable if it were the cam gears that were soft, they have a greater number of teeth to spread the wear over.
I hope this translates adequately.
best regards,
Doug