Douglas - For Sale Items

Douglas 1913 Model P motorcycle

Douglas - Wanted Items

Douglas 1915 3 Spd-Gearbox and Clutch

Recent Posts

Quick Comments

Lat Fuller

2025-07-20, 02:39:50
I am pretty desperate for a rear cylinder for my veteran Douglas 1917 2 3/4hp "W" model.   I there is anyone who may have one of these that can be re-sleeved or know where I may find one I would be very pleased for the help.  I have a number of engine parts that I can exchange such as matching crankcases, conrods, crankshaft, flywheel etc. Any help appreciated.

Lat Fuller

2025-06-04, 05:57:00
Does anyone have the specifications for the oil inlet valve spring for early 2 3/4 engines - Part number 424.   I have tried to order one from the club spares but apparently Jeff Swan is indisposed at the moment.

skapoor

2025-05-19, 09:23:12
I am looking for a carburettor for veteran Douglas motorcycle engine-13651. Could you please help me with this?

EW350 welding a kickstart lever

Started by Douglas52, 08 Sep 2014 at 12:58

Previous topic - Next topic

0 Members and 1 Guest are viewing this topic.

Douglas52

Of my two kickstart levers, one is broken in two about halfway down, and the other is cracked about 40mm from the splined boss. The lever metal appears rather odd; some sort of forging with the triangular crossection section formed by the lever being folded back on itself. Not a lot of ductility or strength evident. The metal is quite fine grained but whitish, not unlike cast iron.
Thinking about stick welding the broken lever using a straight nickel electrode. Considered brazing the crack using bronze but could be troublesome if it doesn't work out.
Any ideas?
Cheers
Steve

Doug

Steve,

The EW kick start lever is a steel stamping. They were forged 'straight' and then the bends applied. Weld with any good electrode for steel, such as a low-hydrogen rod. I do not believe the original levers had any sort of heat treatment that you need to worry about.

-Doug